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The difference between hot-dip galvanized and cold-galvanized chicken cages

Hot-dip galvanized and cold-galvanized chicken cages differ significantly in terms of coating thickness, durability, surface quality, and cost. Hot-dip galvanized chicken cages are more suitable for long-term outdoor farming.


Hot-dip galvanized and cold-galvanized chicken cages differ significantly in terms of coating thickness, durability, surface quality, and cost. Hot-dip galvanized chicken cages are more suitable for long-term outdoor farming.

 

Process and Coating Characteristics

Hot-dip galvanizing involves immersing chicken cages into a high-temperature molten zinc bath (approximately 445–460°C), allowing the zinc to undergo metallurgical reactions with the iron substrate and form a dual-layer structure consisting of an iron-zinc alloy layer and a pure zinc layer. The coating thickness typically exceeds 80 μm, providing excellent corrosion resistance. In contrast, cold galvanizing (electrogalvanizing) deposits zinc ions onto the surface via electrolysis at room temperature; the resulting coating is thinner (about 3–5 μm) and relies solely on physical adhesion, making it more susceptible to corrosion.

 

Durability and Applicable Scenarios

Hot-dip galvanized chicken cages: Featuring a thick and firmly bonded coating, these cages offer excellent corrosion resistance and can last 15 to 20 years, making them ideal for long-term outdoor use. However, the manufacturing process may result in numerous surface burrs, requiring manual finishing to prevent scratches on chickens or eggs. Cold-galvanized chicken cages: With a thin coating, these cages are prone to rusting—typically beginning to corrode after 2 to 3 years—and have a lifespan of only 6 to 7 years. They are mostly used for short-term or indoor farming. While their surface is smooth and even, the zinc layer tends to flake off easily in humid environments.

 

Appearance and Cost

Appearance: Hot-dip galvanized surfaces are relatively rough and have a silvery-white appearance, possibly featuring zinc blooms or water纹 patterns; cold-galvanized surfaces are bright and smooth with a uniform color.

Cost: Hot-dip galvanizing is more expensive due to its complex process and thick zinc coating; cold-galvanizing has lower costs, but requires frequent replacement, and its long-term maintenance costs may end up being higher.

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